A Sophisticated Class A Synthetic Mica Tape
For the Fire-Resistant Cables
Chen Yun Shen (Gunagzhou, China)

 

  Nowadays the fire alarm is a "hot-spot" having a strong appeal to the people of whole
world. The frequently conflagrations caused by electrical materials, especially the electrical wires and cables, have created enormous losses of lives and property of every country. But today, since the synthetic Mica tape applied to the manufacturing of fire-resistant cables, the losses of fire alarm have being reduced year by year. The fire-resistant synthetic Mica tape invented by us, Guangzhou Tianhe Yingke New Material Product Company (GTY), makes a great contribution to the human society. This new invented product has got The Patent Right in China and got The International Invention Golden Prize issued by Einstein Invention Expo Center of USA in September 1998.

1. What Is the Fire-Resistant Synthetic Mica Tapes?

The synthetic Mica tape, as the term suggests, is a kind of fire-resistant tape manufactured using a artificial synthetic mica as main material. Though the natural mica has very good fire-resistance, but it can't withstand the fire-proof demand in our modern society. The synthetic mica is an excellent fire-resistant material, its first use in the manufacturing of fire-resistant cable since the early of 90's is in Guangzhou Cable Factory of China. So we can say that the first and best Class A fire-resistant cable made of synthetic mica tape is emerged in China.

The superior fire-resistant and high temperature - resistant synthetic mica tape consists of multiple layers. The top layer is a synthetic mica sheet; the middle adhesive layer attaches mica sheet to the third glass cloth layer. This is called the single-faced tape. The double-faced tape has 5 layers. Glass cloths are the top and bottom layers. Adhesive layers are the 2nd and 4th layer with the mica paper sheet in the middle. According to the need of cable design, the customer can select the single or double-faced tape.

2. Main Superiorities of Synthetic Mica Tape

The natural mica tape has a low coefficient of expansion, high dielectric strength, good electric resistance, uniform dielectric constant. It is really a very good electrical and thermal insulator. There are many countries in the world manufacture the fire-resistant cable with natural mica tape, but this kind of tape has also its defects as it can flake off and the insulating property diminished. The cable can only reach a fire-resistant degree Class B of 840 oC.

But the synthetic mica tape has all the properties of natural mica tape except that: it has a much higher temperature resistance of 1200 oC Vs the best natural mica tape only of 840 oC, it has a higher dielectric strength of 185-285 kV/mm Vs 125-281 kV/mm of natural mica tape, it contains fewer impurities and does not flake off.

In addition, under IEC 331 test conditions, the thermal resistant degree of synthetic mica tape can reach class A i.e. 950-1000 oC, but the natural mica tape only class B i.e. 750-800 oC.

Generally say, the synthetic mica tape has the following superior properties:

- High heat resistance and high electric insulation
- High mechanical strength but provide flexibility
- Fiberglass tape with synthetic mica will further improve mica retention
- High conformability
-The mica/fiberglass tape has no petroleum chemical in it, it does not emit toxic
halogen fumes

The synthetic mica tape manufactured according to our invention can be complying with various standards including BS 5750 Part 1, 2 and 3, JIS C 2166, ASTM 1000, IEC 371, IEC331, IEC242, GB12666 and GB5019 etc.

3. Tests sin UL Inc
In March 1997, this patented mica tape was passed all test items in Underwriters
Laboratories Inc. The test was repeated on sample aged 72 hours in a furnace type oven and set at a temperature of 1000 oC. The test result shows as follows.
Quality: The material is a glass-reinforced synthetic mica laminate that can maintain circuit integrity for up to 72 hours at 1000 oC - 1200 oC while under impact. The layer is tightly woven together, so that during processing the layers do not de-laminate or split.

Thickness 0.10 mm - 0.20 mm ± 0.02 mm
Approximate Weight 165 ± 20 gm / m2
Synthetic Mica 120 ± 10 gm / m2 / 0.07 mm
Glass cloth 27 ± 4 gm / m2 / 0.04 mm
Binder (silicone) Content 10% ± 3
Volatility < 1 %
Tensile Strength > 60 N / 10 mm width (>6kgf /10 mm width)
Temperature 1000 oC - 1200 oC
Subzero Resistance < - 50 oC
Halogen Content None
Smoke Density/ Toxic Substance Negligible
Flame or Temperature Resistance Extremely high 1000 oC - 1200 oC
Dielectric Strength (72 h 1000 C) >1.3 kV Average, >1.0 kV Min.
Combustibility (Sec) 0 Sec
Flexibility (gf / 50mm) 150 - 350

4. Applications

As the above-mentioned, the class A fire-resistant synthetic mica tape is extremely suitable for manufacturing class A fire-resistant cables. The facts have proved that the fire-resistant cables made with natural mica tape are very difficult to meet class A fire-
resistant requirement.

In China, many important engineering use class A fire-resistant cables like Beijing International Airport, Shanghai Pudding International Airport, Guangzhou Metro, Guangzhou Zhujiang River Tunnel and many other places. In fact, in various important
Buildings and engineering fire-resistant wires and cables may be used instead of general electric wires and cables. In high building, shipboard, power plant, theater, cinema, Kara Ok room, hospital, big bazaar and computer control center etc, the fire-resistant cables must be used for providing protection against the loss of valuables and save lives. According to incomplete statistics, more than 90 % of fires in developing countries are due to electrical overloading and short-circuiting. In China the fires due to the above causes are more than 50 % about. So in China the fire-resistant cable manufacturing industry develops very fast and its sales volume has doubled and redoubled in last ten years. A market specialist said more than 50 % of electric wires and cables will be fire-resistant types in the future.

In addition, the synthetic mica tape can be used in the electric heating appliances, high temperature fire gloves and fire clothes and so on. Therefore we can see the synthetic fire-resistant mica tape has a very large market in the world.

(contactor: yayapop@vip.163.com )

【www.icablecn.com】


 

 

版权所有©:南方电缆网
广州市白云区槎头西洲北路187号(510435)
电话:+86-020-81985503
  E-mail:postmaster@icablecn.com